Melt Copper: Melting Rate

Based on a cycle rate of between 24 and 30 shots per hour at the die-casting machine, it is estimated that the hourly requirements for liquid copper will range between less than 140 kg/hr for the smaller rotors to nearly 1,300 kg/hour for the large rotors. More detailed estimates are shown in the Table below.

Motor Size RangeLiquid Copper Requirements (kg per hour)
KWHP
Less than 1 Less than 1.3 Up to 140
1-5 1.3 to 6.5 90 to 225
5-20 6.6 to 26 140 to 550
20-50 26 to 66 440 to 1,300
Table 9.1.1: Estimate of hourly copper requirements (based on cycle rate of between 24 and 30 shots per hour at the die-casting machine)